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Egg Processing Facility – Kentucky

Egg-cellent Processing Facilty in Kentucky found themselves in hot water with the existing rack system

Egg Processing Factory

Overview

Type
Manufacturing 

Property Details
Retrofit

Product Installed
Four iN401

Installed Capacity
1,999,996 BTU/hr
Zero Gallons storage

Contractor/IntelliPRO
Demand Mechanical

This busy egg processing facility had a rack system FULL of (residential grade) heaters. They learned the hard way that not all tankless heaters are created equal. Demand Mechanical came to the rescue to install a truly commercial tankless Intellihot system.

"We prefabricated the heaters to allow for a super-fast install. It was our first time installing an Intellihot heater and we were able to provide our customer with readily available equipment that was simple and straightforward to install"

- Jamie Hassett, Demand Mechanical

The Problem

They were using 9 residential style tankless water heaters set to 180*. They lasted about 1-2 years on average. When water temperatures did not meet the requirements of the USDA, they had to scrap the eggs.

The Intellihot Solution

(4) iN401 Intellihot tankless units upgraded the facility to a true commercial heating system Energy efficiency, size, safety, reliability, and ease of maintenance were all factors in the decision.

Endless Water, Zero Waste

Our systems are smart; from the moment they start running, they begin to learn typical usage patterns. They adapt, heating up the amount of water you need: no more; no less. While traditional boilers run 24/7/365 waiting to be used, Intellihot systems heat water on demand and keep it flowing when and where people need it. Our process conserves up to 40% of the energy lost in traditional water heating methods. No more waiting, no more wasting.

Too Smart To Fail

What we make performs to nearly impossible standards. As robust as diesel engines, Intellihot systems are built for decades of like-new operation. Reliability is designed into every inch, from maintenance-free heat exchangers to systems that deliver industrial water capacities without risk of single-point failure. The best part? Built in redundancy and no master controller with our patented masterless cascading technology.